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JKINGS Cutting Disc Safety Alert: One Mistake Could Cost a Life
Oct 22,2025
JKINGS Cutting Disc Safety Alert: One Mistake Could Cost a Life
A broken cutting disc can turn into a deadly projectile in seconds. When used beyond its wear limit or installed incorrectly, even the most reliable disc can cause devastating accidents.
As a professional manufacturer, JKINGS is committed to not only delivering high-performance cutting discs, but also promoting safe, standardized usage across all industries.
🔴 Real Accidents: Hard Lessons from the Field
In 2020, a heavily worn cutting disc shattered during use, fracturing a worker’s skull and requiring eight surgeries. Investigations revealed the disc was well beyond its safe usage limit, and the tool had not been properly maintained.
In another case, a worker using an angle grinder without a guard was struck in the jaw by a flying disc fragment. The cause: poor safety awareness and improper tool inspection.
⚠️ Why Cutting Discs Fail — and How to Prevent It
Excessive Wear
A cutting disc becomes unstable as it wears down. If the diameter falls below safety limits or the edge becomes uneven, breakage risks rise significantly.
Improper Installation
Always install the disc using the correct flange and tightening method. Avoid over-tightening or off-center mounting.
No Safety Guard
Removing the disc guard exposes the operator directly to flying fragments and increases the chance of serious injury.
Untrained Operation
Using the wrong angle, too much pressure, or forcing cuts can lead to cracks or shattering.
📋 JKINGS Safety Guidelines
Inspect Before Every Use
Look for signs of wear, cracks, chipping, or distortion.
Respect the Expiry Date
JKINGS cutting discs are marked with a recommended shelf life. Discs past their expiration date should not be used unless tested under rotation.
Wear PPE at All Times
Always wear goggles, gloves, long sleeves, and a full face shield when cutting.
Avoid Forcing the Cut
Let the disc do the work. Avoid twisting or jamming the disc into material.
Always Use the Guard
Keep the safety guard installed. Never stand directly in line with the disc while operating.
🏢 Workplace Safety Starts with Management
At JKINGS, we believe safety isn’t just an individual’s responsibility—it’s a system-wide commitment.
Employers should ensure:
Routine tool inspections
Proper cutting disc storage (dry, cool, chemical-free)
Clear training programs for all operators
Expiry and wear checks before each use
A culture of accountability and prevention
✅ Final Reminder from JKINGS
“Every worn millimeter could be the start of a tragedy.”
Inspect. Replace. Protect.
Safety is not a choice — it's a habit.
Let’s cut with precision, and work with protection.
JKINGS Tools — Trusted Performance, Safe Cutting.
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ONLINE MESSAGE
JKINGS is a global industrial brand committed to high-performance abrasives and tools. Built on advanced Industry 4.0 manufacturing and extensive OEM expertise, we deliver precision, durability, efficiency, and reliability for cutting, grinding, and beyond.