JKINGS PRODUCTS
Vacuum Brazed Disc for Metal
Product Description
Iron King Diamond Metal Cutting Blade - Cast Iron & Steel Destroyer
Diamond Technology Conquers Ferrous Metals
The ultimate solution for cutting cast iron, ductile iron, and ferrous metals where abrasive discs fail. Unlike conventional resin discs that shrink and require constant pressure, the Iron King uses advanced diamond segment technology to shear through metal with minimal sparking and no heat distortion. Cuts 5x faster than abrasive wheels with 20x longer life—one blade replaces 100+ resin discs.
Key Features
- Diamond Metal Cutting: Specially formulated bond system cuts ferrous metals without diamond graphitization
- Spark-Free Technology: 90% fewer sparks than abrasive discs—safer for confined spaces
- No Heat Affected Zone: Cold cutting preserves metal properties—no hardened edges requiring re-grinding
- Constant Diameter: Unlike abrasive discs that wear down to 50%, maintains full diameter throughout life
- Rebar Proof: Cuts through embedded rebar in concrete without segment loss
- Multi-Purpose: Cast iron pipe, steel plate, angle iron, stainless steel, and non-ferrous metals
Technical Specifications
|
Iron King vs. Abrasive Cut-Off Wheels
| Feature | Iron King Diamond |
| Cutting Speed | 5x faster |
| Sparks | Minimal (90% less) |
| Heat Generation | Low (cold cut) |
| Wheel Wear | No diameter loss |
| Cost Per Cut | 1/20th of abrasive |
| Vibration | Low |
Heavy Metal Applications
- Plumbing: Cast iron sewer pipes, ductile iron water mains (no melting like abrasive)
- Automotive: Exhaust systems, chassis repair, body panels (no heat warping)
- Metal Fabrication: Steel tubing, angle iron, channel stock (constant diameter = consistent cuts)
- Demolition: Cutting rebar, metal studs, corrugated roofing
- Railroad: Track cutting (portable maintenance)
- Foundries: Gates and riser removal from castings
Proper Cutting Technique
- Let It Cut: Apply moderate pressure - excessive force reduces blade life
- Full Power: Use maximum grinder RPM for best cutting efficiency
- No Side Loading: Cut straight only - side pressure causes segment loss
- Secure Workpiece: Metal shifting causes blade binding and kickback
- Break-In: First 2-3 cuts should be light to seat the segments
Safety Information
Magnetic Particles: Cutting steel produces magnetic dust - clean grinder vents regularly to prevent motor damage
Heat Buildup: While cooler than abrasives, continuous cutting generates heat. Allow blade to cool between deep cuts
Segment Check: Inspect before each use - segments damaged by previous impacts can detach
Application
Specification
| Product | Glass Disc | Metal Disc | All-Purpose | Tile,Marble,Slab Disc | |||||||||||||
| Diameter | 100 | 100 | 115 | 115 | 125 | 125 | 100 | 100 | 110 | 115 | 115 | 125 | 125 | 100 | 115 | 100 | |
| Hole | 20 | 20 | 22.23 | 22.23 | 22.23 | 22.23 | 20 | 20 | 20 | 22.23 | 22.23 | 22.23 | 22.23 | 20 | 22.23 | 20 | |
| Rim Teeth | 15 | 25 | 15 | 30 | 15 | 30 | 5 | 10 | 10 | 5 | 10 | 5 | 10 | 10 | 10 | 10 | |
Certification
ONLINE MESSAGE
JKINGS is a global industrial brand committed to high-performance abrasives and tools. Built on advanced Industry 4.0 manufacturing and extensive OEM expertise, we deliver precision, durability, efficiency, and reliability for cutting, grinding, and beyond.
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